kinetix 5700 manual

Kinetix 5700 Servo Drive Manual

This document serves as a comprehensive guide to the Kinetix 5700 servo drive. It delves into installation, configuration, operation, and maintenance procedures for this powerful drive system. You’ll find detailed information on the drives’ models, features, and capabilities, along with troubleshooting tips and safety guidelines.

Overview

The Kinetix 5700 servo drive is a high-performance motion control solution designed by Rockwell Automation (Allen-Bradley). This drive system is known for its compact size, high power density, and versatile capabilities. It offers a wide range of power options, supporting both servo and induction motors with various feedback types. The Kinetix 5700 is particularly notable for its dual-axis modules, which simplify installation and wiring. It also incorporates a snap-fit bus system for quick and easy assembly.

The drive integrates safety features directly into the EtherNet/IP communication protocol. This eliminates the need for separate safety wiring, reducing system complexity and installation costs. The Kinetix 5700 also prioritizes safety with its ability to change safety zoning and configurations without physical rewiring, minimizing downtime for maintenance and troubleshooting.

This manual provides a detailed understanding of the Kinetix 5700 servo drive, covering its features, installation, configuration, operation, and troubleshooting. You’ll find valuable information on how to optimize its performance and ensure safe operation for your specific application.

Features and Benefits

The Kinetix 5700 servo drive boasts a compelling set of features that address the needs of a wide range of motion control applications. Its compact design allows for space-saving installations, while its high power density delivers impressive performance.

The Kinetix 5700’s versatility is evident in its support for both servo and induction motors, accommodating various feedback types to match specific application requirements. The dual-axis modules further enhance its flexibility, enabling efficient control of multiple axes within a compact footprint.

One of the key benefits of the Kinetix 5700 is its integrated safety functionality. This eliminates the need for separate safety wiring, streamlining installation and reducing the risk of errors. The ability to change safety configurations without physical rewiring further simplifies maintenance and minimizes downtime.

Beyond these core features, the Kinetix 5700 offers tuningless operation through load observer and tracking notch filters. This simplifies setup and optimization, reducing the need for extensive manual adjustments.

Installation and Wiring

The Kinetix 5700 servo drive system employs a three-phase input power supplied by a single DC-bus (converter) power supply. This configuration ensures efficient power delivery and simplifies installation. However, for applications demanding higher output power, the system allows for the integration of multiple power supplies, including the 8720MC-RPS regenerative power supply.

For optimal performance and safety, it is recommended to mount the 8720MC-RPS unit on the same panel as the Kinetix 5700 drive system, maintaining a close proximity. The maximum length for DC-bus cables is 2.0 meters (6.5 feet).

Detailed installation and wiring instructions for the 8720MC Regenerative Power Supply can be found in the 8720MC-RM001 user manual. The Kinetix 5700 drive system also features an innovative snap-fit bus system, simplifying assembly and installation.

When installing the Kinetix 5700, it’s essential to adhere to all applicable codes, laws, and standards. The user manual provides detailed guidance on installation procedures, including the proper use of grounding and safety precautions.

Configuration and Operation

Configuring the Kinetix 5700 servo drive involves setting parameters for various aspects of its operation. These parameters can be adjusted using the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002. Key configuration elements include the drive’s communication settings, motion profiles, and safety functions.

The Kinetix 5700 supports EtherNet/IP communication, allowing seamless integration into Rockwell Automation’s control systems. The manual provides detailed instructions on configuring network settings and establishing communication with the drive.

For precise motion control, the drive features a variety of motion profiles that can be tailored to specific application requirements. These profiles define characteristics like acceleration, deceleration, and velocity, enabling smooth and efficient movement.

The Kinetix 5700 also incorporates safety features that enhance system security and prevent hazards. The manual explains how to configure these features, including Safe Torque Off (STO) operation, which ensures the motor is de-energized in case of a fault.

Troubleshooting

Troubleshooting Kinetix 5700 servo drive issues often involves a systematic approach. Referencing the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, is essential for identifying potential causes and recommended solutions. The manual includes detailed troubleshooting guides for various drive system components, including power supply units, communication modules, and motor feedback systems.

Common troubleshooting steps include verifying power supply connections, checking communication network connectivity, and inspecting motor feedback signals. The manual also provides guidance on interpreting fault codes displayed on the drive’s interface or in the control system.

In addition to the manual, Rockwell Automation’s website provides access to a comprehensive Knowledgebase that houses technical notes and support articles for Kinetix 5700 drives. This resource can be helpful for resolving specific issues or finding detailed information on certain error conditions.

For complex troubleshooting scenarios, contacting Rockwell Automation’s technical support team can provide expert guidance and assistance.

Safety Features

The Kinetix 5700 servo drive incorporates a range of safety features to ensure safe operation and protect personnel and equipment. These features are designed to mitigate potential hazards associated with high-power motion control systems.

One key safety feature is the integrated safety functionality on the EtherNet/IP network. This eliminates the need for separate wiring for safety functions, simplifying system design and reducing potential points of failure.

The drive also supports Safe Torque Off (STO) operation, enabling the motor to be safely de-energized in the event of a fault or emergency. This ensures that the motor cannot unexpectedly start or rotate when it should be stationary.

Additionally, the Kinetix 5700 drive includes features for safe motion monitoring, allowing the control system to detect and respond to potentially dangerous motion conditions. These features contribute to a safer operating environment and help prevent accidents.

For detailed information on the specific safety features of the Kinetix 5700 drive, refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002. This manual provides comprehensive documentation on the drive’s safety functions and how to configure them for optimal performance and safety.

Technical Specifications

The Kinetix 5700 servo drive offers a range of technical specifications that cater to diverse motion control applications. Here’s a glimpse into its key performance characteristics⁚

The drive operates with a three-phase AC input voltage ranging from 324 to 528V, providing flexibility in power supply options. It supports a wide power range for electric motors, spanning from 1.7 to 60.1 kW, making it suitable for various machine sizes and loads. The Kinetix 5700 drive features dual-axis modules, enabling efficient control of multiple axes within a compact footprint.

The drive’s communication capabilities are extensive, supporting EtherNet/IP for seamless integration with Rockwell Automation’s control systems. It also incorporates features like integrated safety functionality on the EtherNet/IP network, simplifying safety system design and reducing potential points of failure.

For detailed technical specifications, including motor feedback types, communication protocols, and environmental ratings, consult the Kinetix Servo Drives Technical Data, publication KNX-TD003. This document provides a comprehensive overview of the Kinetix 5700 drive’s technical specifications and performance characteristics.

Dual-Axis Inverters

The Kinetix 5700 servo drive system incorporates dual-axis inverters, offering a compact and efficient solution for controlling two axes of motion from a single drive module. This design optimizes space utilization and simplifies installation, making it ideal for applications requiring coordinated movement of multiple axes.

These dual-axis inverters provide high power density, delivering significant power output within a compact frame size. The Kinetix 5700 drive family offers a range of dual-axis inverter models with varying power ratings, allowing you to choose the best fit for your specific application needs.

The dual-axis inverters feature an innovative snap-fit bus system, facilitating easy assembly and installation. This system simplifies the wiring process, reducing potential for errors and saving time during setup.

To access detailed information on specific dual-axis inverter models, including catalog numbers, specifications, and application guidelines, refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

DC-Bus Power Supply

The Kinetix 5700 servo drive system relies on a DC-bus power supply to provide the necessary power for operation. This power supply typically receives three-phase AC input and converts it to DC power, which is then distributed to the drive modules. The DC-bus power supply is a critical component, ensuring reliable and consistent power delivery to the servo drives.

For standard applications, a single DC-bus power supply unit is sufficient. However, for higher power requirements, you can install multiple power supply units to increase the overall system capacity. The Kinetix 5700 system supports the use of multiple 2198-P208 power supplies or an 8720MC-RPS regenerative power supply for enhanced power output.

When installing the DC-bus power supply, it’s recommended to mount it on the same panel as the Kinetix 5700 drive system and as close as possible. The maximum length of the DC-bus cables should not exceed 2.0 meters (6.5 feet). For detailed installation and wiring instructions, consult the 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001.

Additional Resources

For further information and support regarding the Kinetix 5700 servo drive system, Rockwell Automation provides a wealth of additional resources. These resources can be accessed through various online platforms and publications, offering comprehensive guidance and assistance.

The Rockwell Automation Literature Library is a valuable hub for technical documents and resources, including user manuals, installation guides, and fault code information. The library offers a wide range of materials specifically designed for the Kinetix 5700 servo drive, covering various aspects of its operation.

Furthermore, Rockwell Automation’s website provides access to product and software documentation, organized by industry. It also features information on services, training, and technical support, ensuring users have access to a broad range of resources. This comprehensive online platform serves as a central hub for all Kinetix 5700-related information.